What is a terminal insertion and extraction force testing machine?
In industrial production, the terminal insertion and extraction force testing machine is a special equipment used to test the insertion and extraction force of electronic connectors, terminals or other plug-in components. It simulates the plugging and unplugging action in actual use and measures the change in force value during the plugging and unplugging process to evaluate the reliability and durability of the product. In recent years, with the popularization of electronic equipment and the development of industrial automation, terminal insertion and withdrawal force testing machines have become more and more widely used and have become an important tool for quality inspection.
1. Working principle of terminal insertion and extraction force testing machine

The terminal insertion and extraction force testing machine mainly achieves accurate measurement of force values through sensors and control systems. Here's how it works:
| components | Function |
|---|---|
| force sensor | Real-time detection of force value changes during plugging and unplugging |
| Drive system | Control the speed and stroke of plugging and unplugging actions |
| data acquisition system | Record and analyze force data |
| display interface | Real-time display of test results and curves |
2. Application areas of terminal insertion and extraction force testing machines
Terminal insertion and withdrawal force testing machines are widely used in the following industries:
| Industry | Application scenarios |
|---|---|
| Electronic manufacturing | Test the connector insertion and extraction force of mobile phones, computers and other devices |
| Automobile industry | Testing the durability of automobile wiring harness terminals |
| Home appliance industry | Evaluate the service life of household appliance plugs and sockets |
| medical equipment | Testing the reliability of medical connectors |
3. Technical parameters of terminal insertion and extraction force testing machine
Different models of terminal insertion and withdrawal force testing machines have different technical parameters. The following are common parameter ranges:
| parameters | scope |
|---|---|
| Test force value range | 0.1N~500N |
| Test speed | 1~500mm/min |
| test trip | 0~300mm |
| Accuracy | ±0.5%FS |
4. How to choose a terminal insertion and extraction force testing machine
When selecting a terminal insertion and withdrawal force testing machine, the following factors need to be considered:
1.Testing requirements: Select the appropriate model according to the product's force value range and test standards.
2.Accuracy requirements: High-precision testing requires the selection of higher-performance equipment.
3.degree of automation: Automated equipment improves testing efficiency and consistency.
4.After-sales service: Choose a brand with complete after-sales service to ensure long-term stable operation of the equipment.
5. Future development trends of terminal insertion and extraction force testing machines
With the development of intelligent manufacturing and Internet of Things technology, terminal insertion and extraction force testing machines are evolving in the direction of intelligence and data. Future devices may have the following features:
1.Intelligent data analysis: Automatically identify test anomalies through AI algorithms.
2.remote monitoring: Support cloud data storage and remote operation.
3.Multifunctional integration: Integrate more test functions, such as continuity test, appearance inspection, etc.
As an important tool for connector quality testing, the terminal insertion and extraction force testing machine will continue to promote the progress of the electronics manufacturing industry due to its technological development and application expansion.
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